Beyond the Basics Seminar – Go with the Flow: Practical Rheology in Confectionery Production

Neil Cunningham

Neil Cunningham, Centre for Industrial Rheology

Neil is the founder and CEO of the Centre for Industrial Rheology, which, since 2012, has grown to be one of the world’s most trusted and respected rheology laboratories, providing research services, contract sample analysis, training and consulting services.

Neil is a highly experienced consultant in the application of rheology and other soft-material testing techniques across a range of industries including foods and beverages, pharmaceuticals, healthcare and others. Since starting in the field in 1995 he has successfully carved a niche consulting for the world’s leading manufacturers — including companies such as Nestle, Pepsico, Cadbury and Danone — and has trained and advised thousands of scientific personnel in the principles and practical application of rheological profiling.

Neil has a reputation for his accessible, enthusiastic approach to rheology and his ability to convey seemingly impenetrable concepts to even the most non-technical person.

Erin Kuhn

Erin Kuhn, Centre for Industrial Rheology

Erin joined the Centre for Industrial Rheology around the beginning of 2020 as a technical sales executive predominantly looking after the personal care, household and food/beverage industries. Her role mainly consists of acting as an evangelist for the business and helping global companies to better understand the physical handling behaviors and sensorial properties of their products. Part of Erin’s responsibilities include reaching out to new companies, setting up technical conversations with customers as well as researching exciting and upcoming market trends.

The science of confectionery is a sticky business, and if you’ve been tasked to identify why a product won’t hold its shape, pump, gel, wobble, stick, snap, melt or even feel creamy, looking for answers can feel overwhelming.

This presentation will outline typical observations of confectionery behavior in terms of their handling, processing and stability that can be described or best understood using rheological characterization methods. Presenters will cover how to quantify creeping flow behavior common in materials like fudge, benchmarking starch and pectin gels and comparing melt behavior. This includes viscosity profiling, oscillatory profiling, yield stress measurements and temperature dependent changes in rheology. We will break down some key concepts regarding viscous and elastic behavior – how to identify which is which, where and how their numerical values come from and what they mean in practice. G’, G” and G* will be explained, with real-world examples of how rheology can quantify differences in physical behavior, followed by how to use that data in a practical application.

Matt Schweizer

Matt Schweizer, Jerome & Horner

Matt is currently a project manager at Jerome & Horner, a California-based design-build engineering firm specializing in the chocolate industry. He started his eight-year career with Buhler Inc., a market leader in chocolate manufacturing equipment, in the chocolate division as an apprentice. The three-year apprenticeship entailed technical courses at Dunwoody University and in-field training with the technical leader of chocolate mass production, Mr. Mike Furrer. Matt then spent a little over five years traveling North America visiting nearly all large-scale chocolate producers installing, commissioning and repairing chocolate manufacturing equipment. Being a customer service engineer with Buhler fulfilled his enjoyment of traveling, being that no chocolate is currently being produced in his home state of MN. Matt’s specialty is mass production, specifically dosing, mixing, refining and conching, including recipe development and optimization.

Rebecca Kuehn

Rebecca Kuehn, Guittard Chocolate Company

Rebecca Kuehn is the R&D mat Guittard Chocolate Company where she is responsible for realizing innovations in chocolate products and processing. With 10 years in the chocolate industry, she has led and contributed to new product launches, product and process improvements and production line startups, both domestically and internationally.

Introduced to the industry as part of the PMCA Student Outreach Program and while researching chocolate at the University of Wisconsin-Madison, Rebecca continued on, earning her M.S. in food science and technology from the University of California, Davis, where her studies contributed to fundamentals of chocolate bloom and oil migration through support from PMCA’s Research Grant. Now PMCA’s Western Regional Committee Chair, Rebecca is engaged in building the industry’s future, bringing people and organizations together.

Melted chocolate is often thought of silky, velvety smooth in its texture and the nature of its flow. The rheological properties are a defining characteristic of chocolate and can make or break the eating experience through mouthfeel and flavor release, and quality perceptions based on appearance. It is the chocolate formulation and processing equipment and conditions that drive the rheology of the finished chocolate. Confectioners, bakers and food technologists working with chocolate to create unique finished chocolate snacks rely on certain flow properties of chocolate depending on their product and processing equipment. Applying basic chocolate rheology principles to chocolate formulation and manufacture and use creates a more involved understanding of chocolate rheology, leading to benefits in the development and manufacture of consistently high-quality chocolate confections and snacks.

Pam Gesford

Pam Gesford, The Hershey Company

Pam is a staff scientist for The Hershey Company where she works in sweets and refreshment product development, developing mostly new Jolly Rancher and Twizzler products. She is an active member in the PMCA serving on the Program Committee. She has taught for the PMCA panning course, NCA panning short course and resident course as well as previously for the Triton College Confectionery Course. Pam was inducted into the Candy Hall of Fame in 2021.

Throughout her career, Pam has considered herself very privileged to work with and get to know the fine people who work in the candy industry. Pam began her career in the candy industry at Hershey Foods. Working in product development, she was involved in chocolate and non-chocolate confectionery products from bench-top concept development to production start-ups. Pam then went on to become ReTD manager for the former Herman Goelitz Candy Co., now the Jelly Belly Candy Company. She formulated new flavors for the Jelly Belly line as well as numerous other confections for the Goelitz Confections brand. She also was technical service manager for the food and confectionery division at Colorcon, where she provided technical assistance to customers and led the product development efforts for new specialty products. Pam was also technology manager for Perfetti Van Melle USA, Inc where she ran both ReTD and the quality assurance departments. Before rejoining The Hershey Company, Pam was a senior consultant with Knechtel, Inc. where she assisted clients with R&D, technical training and troubleshooting.

Pam graduated from Pennsylvania State University with a bachelor’s degree in biology. She also attended additional food science courses at PSU.

The rheology of sweets not only dictates the texture and eating quality of the final product but also dictates every aspect of processing, handling and beyond.  Focusing mainly on hard candy and gummies, major influences on rheology will be discussed from formulation considerations to processing. Demos will include comparison of hard candy of two compositions and aeration of gummies. Factors influencing rheology that are specific to hard candy like flow, relaxation and glass transition point will be discussed and case studies will be presented for stamping/cut-and-wrap as well as for depositing. Similarly, those factors influencing gummy rheology using the most common gelling agents will be discussed and a case study will be presented on the influences of minor additives. Attendees will have the chance to taste samples of side-by-side comparisons of formulation and processing differences.

Tuesday Morning Technical Sessions

Farida Mohamedshah

Farida Mohamedshah, NCA

In her role as senior vice president of scientific and regulatory affairs at the National Confectioners Association (NCA), Farida Mohamedshah oversees scientific and regulatory matters relevant to the confectionery industry. Farida leads the development of advocacy positions on food and nutrition policy, including food safety, food labeling, prop 65 and allergens, and helps NCA members to be compliant with current and proposed regulations. She oversees the association’s relationships with regulators and provides the association and its member companies with timely information on nutrition, food safety and other regulations that impact the manufacturing, distribution and sale of confectionery.

Before joining NCA, Farida was the director of food, health and nutrition at the Institute of Food Technologists, serving as IFT’s principal scientific and technical resource on food and nutrition policy issues. She has published papers in the fields of nutrition and food science and is a member of the American Society for Nutrition, Academy of Nutrition and Dietetics, as well as the Institute of Food Technologists. As a nutritionist, she worked on a GRAS dossier and reviews for health and structure function claims for nutrients and bioactive components.

Farida received a Bachelor of Science in home economics and a Master of Science in textile chemistry and clothing from the University of Bombay. She also received a Master of Science in human nutrition and food systems from the University of Maryland. She lives with her husband in Fairfax, Virginia.

In the past year, every level of government, federal, state/local and foreign governments, have issued regulations or programs that will affect the confectionery industry. Over the past year, the FDA carried out many activities related to its nutrition and food safety priorities. The agency continues to work on improving the overall safety and traceability of the supply chain and response to foodborne outbreaks through its New Era of Smarter Food Safety Initiative and the implementation of the Food Safety Modernization Act (FSMA). The agency released the final rule for Laboratory Accreditation and Analyses of Foods as required by FSMA and plans to release the Traceability final rule in 2022. Allergen management and controls are a major focus of the agency and an industry priority. With the passage of the FASTER Act, HHS will be working to put together a report to Congress and calls on the agency to provide recommendations on a regulatory process and framework to facilitate the inclusion of additional food allergens as major food allergens. The FDA has increased its work on heavy metals, in particular, heavy metals in foods for babies and young children through the development of its Closer to Zero action plan. Contaminants in food packaging such as PFAS and PFOS have gained national attention at the state and federal level, and the agency continues to sample the food supply for PFAS as part of its Total Diet Study. FDA continues to work on finalizing key elements under its Nutrition Innovation Strategy, one of which is the “Nutrient Content Claims, Definition of Term: Healthy” final rule. The implementation date for compliance with the Gluten-Free Labeling of Fermented and Hydrolyzed Foods passed in August 2021, which has the potential to affect chocolate suppliers and downstream manufacturers. In California, OEHHA finalized its lead in Mexican style candy rulemaking, and released a proposed rulemaking on acrylamide warning language. Cannabis and Cannabidiol (CBD) state and federal legislation and regulatory activities continue to gain traction, with pressure on FDA to regulate their use in foods. At the global level, there has been an uptick in activities related to nutrition labeling including the implementation of Front-of-Pack Nutrition Labeling (FOPNL) schemes in various countries, and adoption of FOPNL principles at the Codex Committee on Food Labeling. Work also continues at the Codex level on issues such as allergen labeling, e-commerce, maximum levels for contaminants in foods, and the General Standards for Food Additives (GFSA). Outcomes from the UN Food Systems Summit held in September 2021 could also have far reaching impacts on future global health and nutrition policy recommendations. This talk will address the latest updates on these topics and more.

Turner Wyatt

Turner Wyatt, Upcycled Food Association

Turner is the co-founder and CEO of Upcycled Food Association. He is a social entrepreneur focused on reducing food waste and improving our environment and economy. Turner came to the upcycled food movement by way of the food rescue/hunger relief movement, where he served as the executive director of an award-winning organization for seven years.

Including upcycled ingredients in product formulation is one of the easiest ways to improve the sustainability of a given product. But what are upcycled ingredients? How are they used?  In this presentation, Turner Wyatt, CEO and co-founder of the Upcycled Food Association will give an overview of the booming upcycled product industry, and demonstrate why it is in the best interest of food scientists to become acquainted with upcycling.

Orlando Ramirez Gomez

Orlando Ramírez-Gomez, Palsgaard

Orlando Ramírez-Gómez currently serves in confectionary applications at the Palsgaard Mexico’s application center. He has worked at Palsgaard since 2016, first as a bakery assistant (2016-2018) and now in confectionery applications, (2018-present). He is fondly referred to as “the professor.”

Orlando’s work had been published in Elsevier’s science publications, such as: Phase behavior, structure, and rheology of candelilla wax/fully hydrogenated soybean oil mixtures with and without vegetable oil, released at Journal Food Research International (Nov. 2016).

Orlando studied abroad at Iowa State University, USA in complementary experiments as part of his master’s degree project, “Characterization of organogels structured with candelilla wax and triglycerides free of trans fatty acids” (Jan.-July 2015).

Orlando participated in other scientific research projects, such as, “Determination of thermodynamic properties of oils for the food and biofuels industry” and “Organogelation of the wax of candelilla in the presence of monoglyceride,” at Universidad Autónoma de San Luis Potosi, México (2011 -2014).

Saturated, unsaturated or a combination of both? The use of emulsifiers has been extensively recognized and documented for chocolate-based and sugar-based confections. Due to their composition, emulsifiers can provide different functionalities depending on the additional ingredients in the formula, processing conditions and shelf life requirements. Saturation level and fatty acid composition can give different characteristics to finished products. Testing results will be presented so the right saturation level can be determined for different applications.

Linda Klunder

Linda Klunder, Kumasi BV

Presentation author

Ms. Linda Klunder holds a masters in science, economics and governance at Wageningen University, The Netherlands. She is co-founder of Kumasi BV, a Dutch cocoa juice company that turns cocoa fruit juice, a typically overlooked by-product of cocoa fermentation, into a commercially viable product that can help rural farming communities generate an additional income stream. The company is collaborating with smallholder farmer groups in Ghana and Ivory Coast and focuses on gender empowerment in their mission to reduce the living income gap. Kumasi BV has introduced the cocoa juice to the European retail and consumers, and together with commodity trader ETG and the Ivorian women cooperative COVIMA has also started to encourage a local market for the drink in Ivory Coast.

Andre van den Beld

André van den Beld, Export Trading Group

Presenter

Andre van den Beld is head of the sustainability department at ETG. He is a Dutch national, obtained his master’s degree cum laude in natural resources management at Utrecht University and has more than 10 years of experience in commodity business and sustainability with a focus on Sub-Sahara Africa and Latin America. He has spent more than five years of his career working and living in 12 Sub-Saharan countries. André is currently based at ETG’s regional trade office in Amstelveen, The Netherlands, from where he is coordinating a team of 150+ experts in the fields of socio-economic development and environment including topics like child labor, deforestation, community development and agronomic trainings. Also, he is responsible for partnership development and sustainable sales strategies for the group.

In the cocoa production process, juice is often considered a waste material. This presentation will explore the Cocoa Fruit Lab project in Ivory Coast and local partners, detailing their objectives, activities and results. The project’s outlook for 2022 and 2023 will be shared.

Danièle Kouassi

Danièle Kouassi, OFI

Danièle S. Kouassi graduated from the University of Quebec at Montreal with a bachelor’s degree in industrial chemistry in 1994, and a Master of Science in environmental science in 1998.

She started her career in green coffee with Nestlé in 1999 and spent her first five years with the company working with coffee farmers in Côte d’Ivoire. She joined the Olam group in 2004 in Côte d’Ivoire as procurement officer to purchase FOB cocoa from farmers organizations/small- and medium-size exporters. She integrated the sustainability cocoa team at Olam in 2006.  Today, she is head of cocoa sustainability.

Danièle has developed strong experience in livelihoods improvement through prosperous, independent, engaged communities and in environment safeguarding. She has been responsible for developing and managing cocoa sustainability programs on the ground, working with hundreds of cooperatives of cocoa farmers to optimize post-harvest processes and sourcing of responsible cocoa. She has targeted interventions to help farmers achieve a living income with tailored mixes of service packages that focus on farmers’ specific needs.

Danièle is a member of the National Mirror Committee in charge of developing the African Regional Standard for Sustainable Cocoa. She is also a member of the Compedium of Women Talents and Skills in Côte d’Ivoire and member of the alumni PMD, MDE Business School.

Join us as we take a deeper dive into Women in Cocoa – the Hidden Jewels of Chocolate. This presentation will highlight the opportunities and challenges facing women in cocoa across different cocoa origins from Papua New Guinea to Ecuador, Nigeria, Côte d’Ivoire and Ghana. We’ll take a deep dive into the Village Saving & Loan Associations in Côte d’Ivoire and Ghana as we focus on how these alliances are formed by women cocoa farmers to use their increasing learnings and monetary opportunities to affect the lives of their children, families, villages, nutrition and sustainability of cocoa. These jewels of chocolate are slowly but surely leaving their mark not only on their villages, but also on the path towards sustainability in the cocoa sector.

The role and support of female cocoa farmers are rarely seen, even though as wives, daughters, sisters, mothers, grandmothers and aunts they provide a vital “hidden” source of workforce and human capital on farms belonging to their male relatives. This includes not only cocoa-related activities, but also “care activities” necessary to maintain the social aspects of production, which demands more time and work from women. With the upward climb in the age profile of cocoa farmers, the low productivity of cocoa farms, along with the prevailing threat on forests to expand cocoa production and raise incomes, is it now time to address the untapped resources of women cocoa farmers and see how they are a significant and critical catalyst for change that leads to sustainable communities and healthier families. How can generations of norms and gender stereotypes be overcome? Travel with us around the world to hear from women cocoa sustainability managers from the field and learn how they are responding to these challenges in their work collectively with women, youth, and communities.

Tuesday Afternoon Breakout Sessions

Ann Brinkerhoff

Ann Brinkerhoff, The Hershey Company

As a principal scientist in chocolate product development, Ann has led the development of several premium products for The Hershey Company. Most notable are Hershey’s Extra Dark 60% Cacao, Swoops, Cacao Reserve Truffles, Starbucks Chocolates, Scharffen Berger and Dagoba Chocolate Bars.

For the past several years, Ann has taught the Chocolate Enthusiast class for Hershey employees, a Temper-Temper class for The Hershey Story and conducted chocolate and wine pairings for various groups. Ann has helped to provide direction to cacao farmers to improve their post-harvest practices which allows them to improve their livelihoods.

Ann joined The Hershey Company in 1992. Her product development career spans not only chocolate, but also other confectionery. She was responsible for the development of Hershey’s first hard candy, TasteTations, and Luden’s Herbal throat drops. Moreover, Ann gathered two years of valuable manufacturing experience, supporting two factories as part of the technical support group. Upon returning to chocolate product development, Ann played a significant role in the development of Hershey’s Sugar-Free chocolate. Additionally, she was part of the acquisition team for Scharffen Berger and Joseph Schmidt, providing technical and product development support.

Throughout the years, Ann has been active in the community as a volunteer for the Harrisburg East Shore YMCA, Special Olympics, Big Brothers Big Sisters, Habitat for Humanity, Junior Achievement, CMN and as an assistant coach for her son’s soccer team. She also developed an afterschool science club for her son’s elementary school. Ann and her team were granted a patent for chocolate-flavored hard candy.

Ann holds both a BS and MS in food science from The Pennsylvania State University.

Some consider chocolate tempering an art while others consider it a science. Throughout the history of chocolate, tempering methods have evolved, and the tempering methods used today are often determined based on the final application. One may choose to table or hand temper chocolate, use a small batch size tempering unit or a large-scale continuous tempering unit based on the size of their operation. Regardless of the method, the principles of tempering chocolate remain the same. In this breakout session, we will demonstrate three methods of tempering chocolate, discuss the principles of tempering and evaluate chocolate temper.

Farida Mohamedshah

Farida Mohamedshah, NCA

In her role as senior vice president of scientific and regulatory affairs at the National Confectioners Association (NCA), Farida Mohamedshah oversees scientific and regulatory matters relevant to the confectionery industry. Farida leads the development of advocacy positions on food and nutrition policy, including food safety, food labeling, prop 65 and allergens, and helps NCA members to be compliant with current and proposed regulations. She oversees the association’s relationships with regulators and provides the association and its member companies with timely information on nutrition, food safety and other regulations that impact the manufacturing, distribution and sale of confectionery.

Before joining NCA, Farida was the director of food, health and nutrition at the Institute of Food Technologists, serving as IFT’s principal scientific and technical resource on food and nutrition policy issues. She has published papers in the fields of nutrition and food science and is a member of the American Society for Nutrition, Academy of Nutrition and Dietetics, as well as the Institute of Food Technologists. As a nutritionist, she worked on a GRAS dossier and reviews for health and structure function claims for nutrients and bioactive components.

Farida received a Bachelor of Science in home economics and a Master of Science in textile chemistry and clothing from the University of Bombay. She also received a Master of Science in human nutrition and food systems from the University of Maryland. She lives with her husband in Fairfax, Virginia.

If you found this year’s Regulatory Update interesting, please join this discussion and Q&A session.

Ana-Maria Muncaciu Bodea

Ana-Maria Muncaciu Bodea, Firmenich

Julie Mann

Julie Mann, PURIS Holdings

Julie is currently the chief innovation officer at PURIS Holdings, LLC. Her responsibilities include managing the R&D innovation process, while developing and executing new technologies in finished food and beverage products. Julie is also responsible for identifying new business opportunities and innovation strategies in the growing market of plant-based foods. The integration of this role leads to new capabilities, new architectures with partners, new business models and new industry structures to educate and serve those opportunities, all while driving the growth of the plant-based arena.

Previously, Julie led Ingredion’s global plant protein strategy and innovation program. This role was essential to Ingredion’s future growth in plant protein and pulse-based ingredients. Mann was tasked with identifying, building and maintaining strategic relationships with partners and customers in the global plant protein landscape and driving internal go-to-market and technical teams to achieve global leadership and breakthrough innovation in plant protein.

Before taking the position at Ingredion, Mann spent 20 years at the Hershey Company. Her most recent role there was as senior manager of protein research and technology in the snacks division. She holds five US patents, with one additional patent pending approval. In addition, she is a founding member of Protein 2040, an initiative to feed the growing world population with sufficient protein by 2040.

Julie has a master’s degree in food science and nutrition from Penn State and Drexel University.

The desire for protein-enriched foods has grown 51 percent over the past 11 years, and application breadth continues to expand into confections, snacks and snack bars. In food and beverages, protein replacement and fortification are the overarching trends linking two very different segments – dairy- and plant-based. Consumer demand for protein-enriched products now extends beyond sports nutrition to include senior nutrition, weight management, overall health and wellness and permissive indulgences. This innovative and informative session will provide discussion and samples to define the challenges to overcome, including choosing the right protein, understanding functional properties, optimizing organoleptic properties (flavor and texture) and delivering nutritional contribution. In addition, this session will highlight the increasing interest by consumers to contribute positively to planetary wellness and sustainability. Lastly, consumers want to be provided with enjoyable, convenient and healthy snack options for their busy lives.

Judith Cassel

Judith Cassel, Cannabis Law PA

Judith D. Cassel of Cannabis Law PA provides legal guidance to growers, processors, dispensaries, laboratories, physicians, certified medical education providers, state cannabis organizations, ancillary businesses, attorney bar associations and state agencies navigating the regulatory landscape of medical marijuana and hemp. Ms. Cassel assists clients in New York, New Jersey, Pennsylvania, Maryland, Ohio, Massachusetts, West Virginia, Illinois, Utah and Oklahoma.

Ms. Cassel has given presentations on medical marijuana and hemp in states across the Northeast including the Pennsylvania Bar Association and the Delaware Widener School of Law. She has been a panelist on medical marijuana issues for WITF’s SmartTalk Radio, the Opioid Epidemic: Law and Policy Program, Mother and Baby War on Opioids, All Matters FDA and the Pennsylvania Bar Institute where she focused on how medical marijuana may alleviate the opioid crisis. Ms. Cassel has authored numerous articles on medical marijuana, including most recently in The Pennsylvania Lawyer and Marijuana Ventures, and has been quoted in publications such as the Pittsburgh Post-Gazette, Philadelphia Inquirer and MJ Biz Daily.  Ms. Cassel is an adjunct professor at the Widener School of Law teaching Medical Marijuana Law.

Ms. Cassel utilizes her law degree in conjunction with her MBA and years of corporate experience to assist medical marijuana clients with a myriad of issues including: entity formation, financing, contract negotiations, agency investigation responses, regulatory drafting, sales and leasing transactions and litigation. In her regulatory practice, Ms. Cassel has represented clients in applications, investigations, financing and litigation before state courts and administrative agencies. She has most recently taken on pro bono clients in the area of Section 8 Housing. Ms. Cassel believes that residents of Section 8 Housing should not have to choose between their medical marijuana and the roof over their heads.

This session will begin with an overview of the current federal status of cannabis, moving into a group discussion on current enforcement activity, future regulatory status and how we can be prepared for future changes in status. We will also discuss risk mitigation strategies and lessons learned from similar industries. Attendees are encouraged to come ready with questions to discuss with the group. This session will include discussion of 1) litigation between traditional candy products and the attempt, by some in the cannabis industry, to mimic these products, 2) testing of ingredients in order to ensure quality, potency, and safety and 3) how employers can handle medical marijuana in the workplace.

Gwen Evenstad

Gwen Evenstad, G-Force Consulting

Gwen Evenstad has more than30 years of food safety, food labeling, regulatory and product development experience in the food industry. Prior to starting G-Force Food Consulting in 2018, she worked in the confectionery industry for 20 years in the areas of: confectionery-based product development, food and nutrition labeling, process optimization and food safety. She has successfully launched hundreds of products from bench top development to mass production scale-ups in several food categories.

Gwen obtained her Bachelor of Science degree in food science from the University of California-Davis and has her CFS (Certified Food Science) certification. She is active in AACT at the National level as Long-Range Planning Committee Chair, serves on the Program Committee for the AACT National Technical Seminar and is past chair and founder of the AACT Rocky Mountain Section. She received the AACT National Stroud Jordan Award in 2017.

Finally getting to that scale-up phase in the development of a confectionery product is both exciting and terrifying. You never really know what will happen, no matter how many years of experience you have. Usually incidents occur that are out of your control – however, many can be predicted and mediated. Fortunately, careful planning can be utilized to help increase the chance for success. For each process stage, benchtop development, pilot batch production and mass manufacturing scale-up, risk assessments with solutions should be added into the process. The same risk assessments can be applied to situations in very small start-up operations up to mass manufacturing processes that can challenge us with closed systems, fully automated processes and complicated displays. We will explore elements of both scale-up environments. Together, we’ll discuss processing, ingredient, formula and equipment-driven differences that can produce unanticipated changes in product characteristics. We’ll look at examples of defects that can result from these variables for many different confectionery systems. We’ll discuss how to manage the scale-up process with minimum impact on manufacturing and producing sell-able product. We’ll share stories, discuss mediation strategies and talk about administrative steps that can maximize success.

Tessa Porter

Tessa Porter, Sprinkk

Panel Moderator

Tessa is the president and founder of Sprinkk, an Omaha, NE-based company focusing on confectionery process design and small scale contract manufacturing. Sprinkk is on a mission to expand opportunity and reduce manufacturing hurdles for both new products and new businesses nationwide. The Sprinkk scale-up process has been tested  through the launch of Norma’s, a new natural fruit snack brand that Tessa developed in 2021 together with her grandmother, Norma. Additionally, Tessa uses Sprinkk to amplify the voice of women in STEM, introduce confectionery science to students and advocate for careers in the trades and manufacturing.

Prior to starting her own company, Tessa led at Ferrara Candy Company as the head of innovation and technology. Her background also includes managing contract manufacturing for Glanbia Performance Nutrition, innovating as a scientist and intern at The Hershey Company and consulting for multiple small- and mid-sized food and beverage companies. Tessa serves on the board of directors for The Confectionery Foundation, is a 2019 NCA Future Leader and is active on the American Association of Candy Technologists Education Committee. She has a master’s in food science from the University of Wisconsin-Madison and an MBA from the University of Nebraska-Lincoln. In her free time, you’ll find her in a yoga studio, hanging out with her family or chasing the wind around the world to go kite-surfing.

Historically, women are under-represented in STEM (science, technology, engineering, mathematics) careers and often face unique challenges in navigating the corporate ladder. This inclusive session seeks to define and challenge barriers that may contribute to this under-representation, as well as to highlight the personal stories of successful women in our industry. In this open forum, panelists will discuss a number of topics including career milestones, overcoming obstacles such as “Imposter Syndrome,” as well as strategies on how to advocate for ourselves and other women. Please note, both men and women are welcome and encouraged to attend this session.

Shawn Houser-Fedor

Shawn Houser-Fedor, The Hershey Company

Panelist

Shawn Houser-Fedor is senior director, chocolate and packaging research and development (R&D) for The Hershey Company. In this role, she is responsible for leading chocolate confectionery and snack cakes new product, package design and technology development.

She and her team partner closely with marketing, sales, engineering and supply chain to bring new products to the market. A few of her team’s recent new products include: Reese’s Big Cup with Pretzels, Reese’s and KitKat Thins, Reese’s Snack Cakes, KitKat Duos Mint and Dark Chocolate, Duos Mocha, KitKat Flavors- Key Lime Pie and Fruity Cereal, Reese’s Lovers and Ultimate Cup, Hershey’s Emoji Bar and Super Hero Bars, Hershey’s Strawberry Ice Cream Cone Kisses and the Better-For-You Chocolate Platform including Organic Hershey and Reese and Zero Sugar Products.

Shawn has worked for The Hershey Company for 25+ years and has held many positions during her career. Prior to working at The Hershey Company, Shawn worked in R&D for The Campbell Soup Company. She holds an MBA from The Pennsylvania State University and a B.S. in chemistry from Lebanon Valley College.

Shawn has served on the PMCA Board of Directors and Conference Program Committee over the past 10 years. She has been honored for her contributions to the industry and her community by multiple organizations including Lebanon Valley College (LVC), Women in Flavor and Fragrance Commerce (WFFC) and was a YWCA Woman of Excellence.

Shawn lives with her family in Palmyra, PA. When she isn’t working, she enjoys traveling and spending time at the beach with her husband, six children, four grandchildren and extended family during the summer and home renovation projects during the winter months.

Marlene Stauffer

Marlene Stauffer, Blommer Chocolate Company

Panelist

Marlene Stauffer graduated from The Pennsylvania State University with a food science degree in the College of Agriculture. She has been with Blommer Chocolate Company since 1982. Her role is in regulatory compliance, regional quality assurance and managing sustainability programs. She also offers support for all aspects of food safety and quality, from raw materials, manufacturing, quality systems and product development to technical assistance for customers. Certifications include FSPCA Preventive Controls for Human Food PCQI, Internal Auditor by SAI Global and Advanced International HACCP Alliance. Marlene has been an instructor at several NCA, PMCA and university classes and spoken at PMCA, RCI, AACT, BCMA, FCIA, CMAA and CASA events.

Marlene is a member of PMCA’s Production Conference Program, Education and Marketing committees. She is also an active member of the Institute of Food Technologists, American Association of Candy Technologists, the NCA Chocolate and Regulatory and Health and Nutrition Committee, board member of FARRP (Food Allergy Resource and Research Program), Cocoa Merchants Regulatory Committee and a member of the Pennsylvania Ag Council. She is a past recipient of the Marie Kelso and Stroud Jordan awards as well as past PMCA president and board chair.

Dr. Maya Warren

Dr. Maya Warren, SMiZE Cream

Panelist

Thriving in Today’s World: Cross-Functional Panel & Roundtables

Mark Kline

Mark Kline, The Hershey Company

Moderator

Mark Kline has worked at Hershey’s for nine years. He is currently a senior manager in the Global Commodities team responsible for procurement of peanuts, almonds and the company’s energy needs which includes electricity, natural gas, diesel, water and renewable energy. Mark also worked in R&D at Hershey’s as a nut technical expert and on chocolate innovation projects. Prior to joining Hershey, Mark worked at Mars for six years in R&D as their nut technical expert.

Panelists will share their perspectives and learnings of various confectionery businesses which steadfastly and successfully continued their efforts during these past two years of worldwide COVID. They will discuss dealing with COVID restrictions from the manufacturing perspective, ways R&D efforts were curtailed or perhaps expanded, speak to the woes and new procedures transport/logistics companies were experiencing and compare a family-owned company’s experience of Hurricane Sandy with enduring this current pandemic.

Monica Caparosa

Monica Caparosa, Ferrero

Panelist – R&D

Monica Caparosa is a senior product development scientist at Ferrero working on the Cookies, Cones & Crust team. Since joining Ferrara Candy Company & Ferrero, Monica’s focus has been on growth of the Mother’s Circus Animal brand and the relaunch of Famous Amos Wonders from the World. Prior to working for Ferrero, she worked for numerous confectionery companies on internships growing her knowledge in chocolate and confectionary Coatings, including Blommer Chocolate Company, Lindt & Sprüngli USA and The Hershey Company.

Monica is a graduate of the University of Wisconsin-Madison, where she earned a M.S. in food science under Rich Hartel. Her research focused on characterizing lecithin use in chocolate. Monica graduated from Penn State University with a B.S. in food science and a minor in international agriculture. During her time as an undergraduate and graduate student, she completed numerous internships across the food industry to gain exposure and learn. Monica was an active student during her undergraduate and graduate years with PMCA, attending the conference for three years thanks to the sponsorship of the PMCA Student Outreach Program. Monica now serves as a committee member for the PMCA Student Outreach Program and serves on the Marketing Committee for AACT.

Jorge Farber, The Madelaine Chocolate Company

Panelist – Holistic Small Business

Andrew Hartman

Andrew Hartman, Wolfgang Confectioners

Panelist – Manufacturing

Thomas Readinger

Thomas Readinger, J.B. Hunt Transport Services

Panelist – Supply Chain Logistics

Tom Readinger is currently employed by J.B. Hunt Transport and lives in the Philadelphia metro area. He has been with the company for nine years and has held roles in both dedicated operations and business development.  Prior to J.B. Hunt Transport he attended Temple University for his undergraduate degree in entrepreneurship and strategic management and is currently pursuing his MBA at LaSalle University.

In his current role as a business development executive, he is responsible for the engineering, design and implementation of dedicated transportation and supply chain solutions for a diverse client base (retail, food processing, manufacturing, e-commerce) in the Northeast and Mid-Atlantic regions.